Top challenges faced in Casting Industries

Traceability issues

Challenges in tracking heat numbers or lot numbers across the production cycle.

Gaps in production tracking

Limited visibility into production processes slows decision-making and agility.

Inventory Struggles

Difficulties in handling multiple units and huge untracked inventory.

Production Planning & Scheduling

Issues in aligning production activities with customer delivery schedules

How TCS iON ERP helps solve challenges of Casting Industries

Heat and lot number traceability

Our ERP solution ensures accurate tracking of heat and lot numbers for complete product traceability

Real-time production insights

Monitoring production activities in real time helps to improve decision-making and agility.

Optimized material management

TCS iON cloud ERP helps in multi-site management, tracking material usage, thus optimizing inventory carrying costs

Material Requirements Planning (MRP)

Real-time production tracking and Inventory management

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Key ERP Features for Casting Industries

  • Heat and cast number tracking

    Track heat and cast numbers seamlessly for better compliance and traceability.

  • Tool life cycle management

    Track and manage the entire lifecycle of your tools for efficient resource utilization.

  • Scrap and Rejection Analysis

    Monitor scrap, losses, and rejection to minimize waste and enhance profitability.

  • Subcontractor management

    Simplify job work and subcontractor cycles for enhanced workflow integration

Flexible pricing for your Casting needs

  • Subscription model
  • Transparent pricing
  • Zero capital investment
  • Auto upgrades

Frequently Asked Questions

01.

How does TCS iON ERP help manage Raw Materials in Casting Industries?

TCS iON ERP streamlines Raw Material management by automating the procurement processes, tracking inventory levels, and setting up automatic reorder points based on predefined thresholds.

02.

What role does TCS iON ERP play in Quality Control for Casting Industries?

TCS iON ERP offers a complete Quality Module which allows Quality Control at multiple levels (Incoming Quality, Quality during Production, Quality in Finished Goods) against quality specifications and parameters. Also, various Quality Test reports and certificates can be generated.

03.

Can TCS iON ERP handle multiple types of Casting processes?

TCS iON ERP can handle multiple casting processes such as Continuous Casting, Centrifugal Casting, Sand Casting, Aluminum Die casting, Investment casting, and many more.

04.

How does TCS iON ERP improve Production Planning and Scheduling in Casting Manufacturing Industries?

TCS iON ERP provides real-time data on available and required resources, open orders, and demand forecast which helps in scheduling production on time with appropriate inventory management.

05.

Can costing be handled using TCS iON ERP?

TCS iON ERP has a comprehensive Costing module which aids in maintaining and managing material/labor/overhead costing. This helps in tracking Standard as well as Landed Costs.

06.

How does TCS iON ERP handle maintenance of Casting equipment?

TCS iON ERP offers a Plant Maintenance module which supports scheduled, unscheduled, periodic, and planned maintenance activities.

07.

How does TCS iON ERP help manage Casting molds and tools?

TCS iON ERP manages the lifecycle and shelf life of each mold and tool, allocating their usage across multiple batches of finished products.

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